Subject | Section |
Introduction | |
Scope | 1 |
Referenced Documents | 2 |
Terminology | 3 |
Summary of Test Method | 4 |
Significance and Use | 5 |
Apparatus | 6 |
General | 6.1 |
Test Engine Configuration | 6.2 |
Laboratory Ambient Conditions | 6.3 |
Engine Speed and Torque Control | 6.4 |
Dynamometer | 6.4.1 |
Dynamometer Torque | 6.4.2 |
Engine Cooling System | 6.5 |
External Oil System | 6.6 |
Fuel System | 6.7 |
Fuel Flow Measurement | 6.7.2 |
Fuel Temperature and Pressure Control to the Fuel Flow Meter | 6.7.3 |
Fuel Temperature and Pressure Control to Engine Fuel Rail | 6.7.4 |
Fuel Supply Pumps | 6.7.5 |
Fuel Filtering | 6.7.6 |
Engine Intake Air Supply | 6.8 |
Intake Air Humidity | 6.8.1 |
Intake Air Filtration | 6.8.2 |
Intake Air Pressure Relief | 6.8.3 |
Temperature Measurement | 6.9 |
Thermocouple Location | 6.9.5 |
AFR Determination | 6.10 |
Exhaust and Exhaust Back Pressure Systems | 6.11 |
Exhaust Manifolds | 6.11.1 |
Laboratory Exhaust System | 6.11.2 |
Exhaust Back Pressure | 6.11.3 |
Pressure Measurement and Pressure Sensor Locations | 6.12 |
Engine Oil | 6.12.2 |
Fuel to Fuel Flow Meter | 6.12.3 |
Fuel to Engine Fuel Rail | 6.12.4 |
Exhaust Back Pressure | 6.12.5 |
Intake Air | 6.12.6 |
Intake Manifold Vacuum/Absolute Pressure | 6.12.7 |
Coolant Flow Differential Pressure | 6.12.8 |
Crankcase Pressure | 6.12.9 |
Engine Hardware and Related Apparatus | 6.13 |
Test Engine Configuration | 6.13.1 |
ECU (Power Control Module) | 6.13.2 |
Thermostat Block-Off Adapter Plate | 6.13.3 |
Wiring Harness | 6.13.4 |
Thermostat Block-Off Plate | 6.13.5 |
Oil Filter Adapter Plate | 6.13.6 |
Modified Throttle Body Assembly | 6.13.7 |
Fuel Rail | 6.13.8 |
Miscellaneous Apparatus Related to Engine Operation | 6.14 |
Reagents and Materials | 7 |
Engine Oil | 7.1 |
Test Fuel | 7.2 |
Engine Coolant | 7.3 |
Cleaning Materials | 7.4 |
Preparation of Apparatus | 8 |
Test Stand Preparation | 8.2 |
Engine Preparation | 9 |
Cleaning of Engine Parts | 9.2 |
Engine Assembly Procedure | 9.3 |
General Assembly Instructions | 9.3.1 |
Bolt Torque Specifications | 9.3.2 |
Sealing Compounds | 9.3.3 |
Harmonic Balancer | 9.3.5 |
Thermostat | 9.3.6 |
Coolant Inlet | 9.3.7 |
Oil Filter Adapter | 9.3.8 |
Dipstick Tube | 9.3.9 |
Sensors, Switches, Valves, and Positioners | 9.3.10 |
Ignition System | 9.3.11 |
Fuel Injection System | 9.3.12 |
Intake Air System | 9.3.13 |
Engine Management System | 9.3.14 |
Accessory Drive Units | 9.3.15 |
Exhaust Manifolds | 9.3.16 |
Engine Flywheel and Guards | 9.3.17 |
Lifting of Assembled Engines | 9.3.18 |
Engine Mounts | 9.3.19 |
Non-Phased Camshaft Gears | 9.3.20 |
Internal Coolant Orifice | 9.3.21 |
Calibration | 10 |
Stand/Engine Calibration | 10.1 |
Procedure | 10.1.1 |
Reporting of Reference Results | 10.1.2 |
Analysis of Reference/Calibration Oils | 10.1.3 |
Instrument Calibration | 10.2 |
Engine Torque Measurement System | 10.2.3 |
Fuel Flow Measurement System | 10.2.4 |
Coolant Flow Measurement System | 10.2.5 |
Thermocouple and Temperature Measurement System | 10.2.6 |
Humidity Measurement System | 10.2.7 |
Other Instrumentation | 10.2.8 |
Test Procedure | 11 |
External Oil System | 11.1 |
Flush Effectiveness Demonstration | 11.2 |
Preparation for Oil Charge | 11.3 |
Initial Engine Start-Up | 11.4 |
New Engine Break-In | 11.5 |
Oil Charge for Break-In | 11.5.2 |
Break-In Operating Conditions | 11.5.3 |
Standard Requirements for Break-In | 11.5.4 |
Routine Test Operation | 11.6 |
Start-Up and Shutdown Procedures | 11.6.1 |
Flying Flush Oil Exchange Procedures | 11.6.2 |
Test Operating Stages | 11.6.3 |
Stabilization to Stage Conditions | 11.6.4 |
Stabilized BSFC Measurement Cycle | 11.6.5 |
BLB1 Oil Flush Procedure for BL Oil Before Test Run 1 | 11.6.6 |
BSFC Measurement of BLB1 Oil Before Test Oil Run 2 | 11.6.7 |
BLB2 Oil Flush Procedure for BL Oil Before Test Oil | 11.6.8 |
BSFC Measurement of BLB2 Oil Before Test Oil | 11.6.9 |
Percent Delta Calculation for BLB1 vs. BLB2 | 11.6.10 |
Test Oil Flush Procedure | 11.6.11 |
Test Oil Aging, Phase I | 11.6.12 |
BSFC Measurement of Aged (Phase I) Test Oil | 11.6.13 |
Test Oil Aging, Phase II | 11.6.14 |
BSFC Measurement of Aged (Phase II) Test Oil | 11.6.15 |
Oil Consumption and Sampling | 11.6.16 |
Flush Procedure for BL Oil (BLA) After Test Oil | 11.6.17 |
General Test Data Logging Forms | 11.6.18 |
Diagnostic Review Procedures | 11.6.19 |
Determination of Test Results | 12 |
Final Test Report | 13 |
Precision and Bias | 14 |
Keywords | 15 |
Annexes | |
ASTM Test Monitoring Center Organization | Annex A1 |
ASTM Test Monitoring Center: Calibration Procedures | Annex A2 |
ASTM Test Monitoring Center: Maintenance Activities | Annex A3 |
ASTM Test Monitoring Center: Related Information | Annex A4 |
Detailed Specifications and Drawings of Apparatus | Annex A5 |
Oil Heater Bolton 255 Refill Procedure | Annex A6 |
Engine Part Number Listing | Annex A7 |
Safety Precautions | Annex A8 |
Sequence VIE Test Report Forms and Data Dictionary | Annex A9 |
Statistical Equations for Mean and Standard Deviations | Annex A10 |
Determining the Oil Sump Full Level and Consumption | Annex A11 |
Fuel Injection Evaluation | Annex A12 |
Pre-test Maintenance Checklist | Annex A13 |
Blow-by Ventilation System Requirements | Annex A14 |
Calculation of Test Results | Annex A15 |
Calculation of Un-weighted Baseline Shift | Annex A16 |
Non-Phased Cam Gear and Position Actuator Installation and GM Short Block Assembly Procedure | Annex A17 |
Procedure | |
Procurement of Test Materials | Annex A18 |
Alternate Fuel Approval Requirements | Annex A19 |
Appendix | |
Useful Information | Appendix X1 |